icon-account icon-glass

Join the community!

We'll keep you up to date with interesting news, product information and offers so you never miss out.

No boring newsletters and we'll never share your address. You can unsubscribe at any time.

Popular Products

The Lean Protein
Whey protein powder for weight-loss.
The Energy Booster
Pre/intra-workout powder with BCAAs.
The Glow Booster
Collagen supplement for skin.

How Is Whey Protein Made?

26th January 2023

26th January 2023

By Vikki Rich

If you’re new to the world of protein powder, you may notice an ingredient called whey. You might be wondering what is whey protein made of? Whey is a dairy product that you will find in a lot of foods. Some foods you might not even expect like stock cubes for example! However, today we’re here to talk about how our protein powder, such as the The Lean Protein is made, more specifically how the whey product that’s in it is made.

What is whey protein

Whey protein is a milk protein. It’s derived from milk and is actually a by-product from the process of manufacturing cheese. There are several steps in the whole process of making whey. Starting with the fields that the cows graze in, all the way to putting it in our Innermost Proteins. We are going to take you through all the steps so take a seat, make your selves comfy and let’s begin on our whey protein journey!

Step 1

Our journey begins in the countryside, with cattle that are grazing on fresh grass and are typically several hours away from a city and any pollution. Farms tend to rear thousands of cows, which produce excellent quality of milk. Before we can consume this milk, it must go through a process of pasteurisation to kill off any harmful bacteria. Once collected from the cows, the milk is transported in refrigerated tanks, to a cheese processing factory. The milk is kept at a temperature of about 4°C which will be cool enough to kill of a certain level of bacteria.

Step 2

Once the milk has arrived at the cheese processing factory, the pasteurisation can begin! This process enables the milk to be fit for human consumption, the milk is boiled to about 70-80°C, and then cooled down to 4°C. The bacteria cannot survive extreme temperatures, boiling then instantly cooling subjects the harmful bacteria to these extremes, and kills them off. Once the pasteurisation has occurred, it’s time for the next stage!

Step 3

The milk then has enzymes added to it to separate the casein from the whey. Casein is a product in milk that is found in yoghurt and cottage cheese (and The Strong Protein!). It’s dominant and not needed in our whey process. When the milk is subjected to the enzymes, it separates into solids and liquid. The liquid os the part we need in our whey making journey. As this liquid contains carbs, fats, minerals and water as well as they whey, it needs to be separated out. This is done by purification, our next step.

Step 4

In this stage of the process, the liquid we need is treated, so we can acquire whey protein concentrate. The liquid is loaded into several stainless-steel turbines, which have special filters made from ceramic, which allows a natural process of separation to occur, filtering out the lactose and fats from the liquid to leave us with a whey protein liquid. This liquid is then put into a commercial dryer, with cold and hot air that dries out the water from the whey and leaves us with a 90% whey powder. This process maintains the nutritional value of the whey.

Step 5

We now have whey powder, so now it’s time to send it off to our manufacturers, to test its purity and start our Innermost protein-making process. We add any extra flavours and ingredients to make you the perfect combination for the best results.

What is whey isolate vs. whey concentrate?

There are two ways in which whey can be purified, both of which have different outcomes: whey isolate and whey concentrate. The purification process which we described creates whey concentrate. However, if it’s purified through a cross-flow microfiltration, it will separate from the fat and lactose, thus creating whey isolate.

Each of these whey proteins have differences in their nutrition. The whey concentrate has 80% protein content, whereas the whey isolate has 90%. Isolate also has less fat due to the filtration process, perfect for those looking to lower the level of fat in their diet. With the isolate’s rigorous process of filtration, the lactose is also separated from it, making it more suitable for those that are lactose intolerant.

Which type of whey should you choose?

Depending on your goals, each type of whey can be suitable. If you are looking to use a high-quality protein with less fat, isolate is a great option. It is good to bare in mind that due to the added level of processing that this whey needs, it is usually a little more costly than other whey.

Whey concentrate is ideal for people looking to increase their daily protein intake quickly. It’s got a high level of protein and is a cheaper option to isolate.

Now you know how that unfamiliar, now not so unfamiliar product, whey is made. It’s great to not only know what your ingredients are but also how they are made, gaining a better understanding of what you are putting into your body. So which type of whey will you be choosing?

Product Spotlight

Need Expert Advice?

Other Insights

The Dangers of Silica
Ever opened a sachet of hydration powder, only to have a puff of dust cloud waft up into your nostrils? You're not imagining it. Most electrolyte drinks on the market contain silica - a synthetic anti-caking agent added to keep powders dry, free-flowing, and easy to manufacture at scale. It’s one of those behind-the-scenes ingredients that doesn’t need to be there… unless your priority is speed and profit margins, not people. Let’s break this down. What is silica? Silica (aka silicon dioxide) is a compound found in sand, quartz, those little sachets that come with new shoes, and yes - in many processed foods and supplement powders. In this industry, it’s added to prevent clumping and help powders flow smoothly and zip through high-speed packaging machines. It’s not added for your health. It’s added for efficiency.  And here’s the thing: silica is not inherently dangerous when eaten in small quantities — it occurs naturally in some foods, after all. But when it’s inhaled, it’s a whole different story. Let’s talk about silicosis Silicosis is a serious lung disease caused by breathing in fine particles of silica.  Many of these powders are so bone-dry and ultrafine that you can’t help but inhale a bit when you open a sachet. And while regulators have deemed it “safe” for consumption, they’re not telling you what happens when you’re breathing that dust in day after day. We think it matters. Why it’s used anyway (and why we don’t). Silica makes life easier for big manufacturers. When a powder is dry and ultra-fine, it runs like a dream through industrial machinery. That means more sachets filled per minute, fewer machine stoppages, and higher production yields. In other words: cheaper, faster, more profitable. It’s what most brands do - especially the ones backed by big investors who demand a return on their money. That’s just the way it works. Innermost is proudly independent. Something we don’t talk about often enough is that we’re 100% self-owned. No outside investors. No pressure to cut corners to meet someone else’s margin goals. That means we get to put your health - not shareholder value - first. We created The Hydrate Blend to be 100% natural, functional, and free from synthetic fillers. No nasties. No shortcuts. And absolutely no silica. Yes, it might cost a little more than the cheapest stuff on the market - but it’s better for your body, and your lungs. Let’s call it what it is. Most people will never think twice about inhaling the powder that wafts up out of their electrolyte powder. But we do. Because we know the supplement industry loves to hide behind shortcuts and call it innovation. Loves to throw in cheap ingredients because they’re easier - not because they’re better. Loves to race to the bottom on cost while pretending they’re leading on health. That’s not us. That’s never been us. We’re not here to cut corners. We’re here to raise standards. And sometimes that means doing things the hard way - like formulating a hydration product without any silica in it, knowing full well it’ll be way harder to do. But your health is worth the effort. Read more
What Supplements Should I Take On A Daily Basis?